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INDUSTRY SOLUTION: MEDICAL & HEALTHCARE

Precision Fabrication for Medical Devices

From surgical instruments to diagnostic equipment, we provide the manufacturing expertise and rigorous quality control required to produce safe, reliable, and effective medical components.

A high-precision CNC machined front panel for a medical device

Manufacturing for Mission-Critical Applications

Our services are tailored to meet the unique challenges of the medical industry, focusing on biocompatible materials, tight tolerances, and process validation.

CNC Machining of Medical-Grade Materials

We specialize in machining advanced, biocompatible materials that are commonly used for surgical instruments and implantable devices. Our multi-axis CNC centers can produce complex components while holding extremely tight tolerances.

  • PEEK & Radel: High-performance polymers that are sterilizable and have excellent strength for reusable instruments and trial implants.
  • Titanium (Ti6Al4V): The standard for orthopedic implants and trauma hardware due to its superior strength-to-weight ratio and biocompatibility.
  • Stainless Steel (316L, 17-4 PH): Used extensively for surgical tools, dental instruments, and other components requiring high strength and corrosion resistance.

Quality Control & Process Validation

In medical manufacturing, robust quality control is not optional. We provide the documentation and inspection needed to support your regulatory submissions and ensure patient safety.

  • Lot & Material Traceability: We maintain full traceability of raw materials from the source supplier to the final shipped part.
  • Dimensional Inspection: CMM inspection reports provide precise measurements of critical features to verify that parts meet drawing specifications.
  • Consistent Processes: We establish and document manufacturing processes to ensure that every part in a production run is identical.

Applications in Medical Fabrication

  • Surgical Instruments: Handles, guides, retractors, and other custom tools machined from stainless steel and PEEK.
  • Orthopedic Implants: Trial sizers and custom implants machined from medical-grade Titanium.
  • Diagnostic Equipment: Housings, manifolds, and internal components for imaging and analysis machines.
  • Drug Delivery Devices: High-precision components for inhalers, pumps, and auto-injectors.
A blank of PEEK material, used for machining biocompatible medical implants

Medical Fabrication FAQ

Can you provide material certifications?

Yes. For medical and aerospace applications, we can provide full material certifications from the original material supplier upon request. This ensures complete traceability for your device history record (DHR).

How do you ensure cleanliness of medical parts?

We follow strict handling protocols for medical components to avoid contamination. This includes using designated equipment, proper deburring techniques, and specialized cleaning processes. Parts are individually bagged and sealed before shipping.

What is the difference between "medical-grade" and "biocompatible"?

"Medical-grade" generally refers to materials that can withstand sterilization and are durable enough for healthcare environments. "Biocompatible" is a more specific term for materials that are certified through rigorous testing (like ISO 10993) to be non-toxic and safe for contact with the human body, either on the skin or for implantation.