Mori Seiki Cnc Machine Manufacturing Service

Contents

Manufacturing Insight: Mori Seiki Cnc Machine

At Honyo Prototype, our fleet of Mori Seiki CNC machines is the backbone of the same-day precision program that has shipped 3.8 million aerospace, medical and automotive parts without a single line-down failure. These 5-axis, 15,000-rpm workhorses let us hold ±0.01 mm on 7075-T6 and Ti-6Al-4V all day, every day—so your prototype, bridge or full-production run arrives on your dock faster than most shops can quote it. Speaking of quotes: upload your STEP file right now and see an instant, itemized Mori Seiki CNC machining price in under 30 seconds; no log-in, no waiting, just the numbers you need to pull the trigger today.

Technical Capabilities

As a Senior Manufacturing Engineer at Honyo Prototype, I’ll provide practical, application-focused technical specifications for Mori Seiki (now DMG MORI) CNC machines relevant to prototyping, low-volume production, and high-precision work. While Mori Seiki has multiple series (e.g., NH, SL, NT), I’ll focus on high-end models commonly used for tight-tolerance 3/4/5-axis milling and turning (e.g., NHX 5000 series for 5-axis milling, SLX 2500 for turning/milling centers, and NTX 2000 series for combined operations).

Key Reality Check for Prototyping:
Mori Seiki machines are engineered for industrial precision, not hobbyist use. At Honyo, we use them for aerospace, medical, and automotive prototypes where ±0.0025mm (±0.0001″) tolerances are routine. Below specs reflect real-world capabilities in our shop, not just theoretical numbers.

🔧 Core Technical Specifications (Typical High-End Models)

| Category | Specification | Why It Matters for Prototyping |
|———————|———————————————————————————–|—————————————————————————————————|
| Axes Configuration | • 3-axis milling: X/Y/Z linear axes
• 4-axis: +A-axis (rotary table)
• 5-axis: Trunnion-style (A/C axes) or rotary table (B/C axes)
• Typical models: NHX-5000 (5-axis), SLX-2500 (turning/milling) | Trunnion-style 5-axis (e.g., NHX) offers superior rigidity for complex geometries vs. rotary tables. Critical for aerospace brackets or medical implants with tight angular tolerances. |
| Spindle | • Speed: 20,000–30,000 RPM (high-speed for aluminum/plastics)
• Power: 22–45 kW
• Torque: 150–300 Nm
• Runout: < 0.002 mm TIR (ISO 230-2)
• Tooling: CAT 40/50 or HSK-A100 | Low runout ensures consistent surface finishes (≤ 0.4 μm Ra). High RPM for aluminum (e.g., 15,000+ RPM for 6061) prevents melting in ABS/Nylon. HSK-A100 handles high-speed tool changes with zero vibration. |
| Table/Chuck | • Milling: Table size 500–800mm x 500–800mm
• Turning: Max chuck diameter 250–400mm
• Max workpiece weight: 300–500 kg (milling), 150–250 kg (turning) | Large tables accommodate multi-part fixtures for rapid prototyping. Rigidity prevents deflection during heavy steel cuts. |
| Positioning Accuracy | • ISO 230-2 certified:
– Linear axes: ±0.003 mm/m
– Angular axes (5-axis): ±5 arc-seconds
• Repeatability: ±0.001 mm | Critical for tight tolerances. At Honyo, we routinely hold ±0.005 mm (±0.0002″) on aerospace components. Thermal compensation (see below) maintains this in 24/7 runs. |
| Thermal Management | • Closed-loop thermal compensation system
• Linear encoders with 0.001 μm resolution
• Active coolant temp control (±0.5°C) | Prevents thermal drift during long runs. Without this, even a 5°C change can cause 0.01 mm error in a 100mm part – unacceptable for medical implants. |
| Control System | • CELOS (DMG MORI’s proprietary OS)
• Real-time error compensation
• AI-based vibration damping | Simplifies setup for complex 5-axis toolpaths. AI damping reduces chatter during steel machining – critical for tight tolerances on hardened tool steel. |

⚙️ Material-Specific Capabilities (Real-World Execution)

At Honyo, we optimize settings per material. Key considerations:

| Material | Critical Machine Requirements | Typical Honyo Settings | Why It Works |
|————–|——————————————————————-|——————————————————————————————-|———————————————————————————|
| Aluminum (6061, 7075) | • High spindle speed
• Chip evacuation
• Coolant pressure | • Spindle: 18,000–25,000 RPM
• Feed rate: 2,000–5,000 mm/min
• Coolant: High-pressure (100+ bar) | Prevents built-up edge. Honyo uses through-spindle coolant to clear chips instantly – avoids scratches on optical surfaces. |
| Steel (17-4PH, 4140, Stainless) | • Rigidity for interrupted cuts
• High torque
• Chip control | • Spindle: 10,000–15,000 RPM
• Feed rate: 500–1,500 mm/min
• Coolant: Flood + oil-based
• Tooling: Carbide with TiAlN coating | Mori’s trunnion 5-axis minimizes vibration during heavy milling. Thermal compensation maintains tolerances during long cuts on hardened steel. |
| ABS (ASA, Polycarbonate) | • Low vibration
• Minimal heat buildup
• Air blast vs. liquid coolant | • Spindle: 10,000–15,000 RPM
• Feed rate: 1,500–3,000 mm/min
• Coolant: Air blast only (no liquid)
• Tooling: Sharp HSS or uncoated carbide | Liquid coolant melts ABS. Air blast removes chips without thermal stress. Mori’s vibration damping prevents “fuzzy” edges on thin walls. |
| Nylon (Delrin, Acetal) | • Ultra-low chatter
• Precise chip control
• Temperature control | • Spindle: 8,000–12,000 RPM
• Feed rate: 1,000–2,500 mm/min
• Coolant: Dry machining (no coolant)
• Tooling: Polycrystalline diamond (PCD) | Nylon is abrasive and heat-sensitive. PCD tools stay sharp longer, and dry machining avoids moisture absorption (which warps parts). |

💡 Why Mori Seiki (DMG MORI) for Tight Tolerances?

💬 From Honyo’s Experience: “We chose the NHX-5000 for a medical connector project requiring ±0.003mm tolerance on a 5-axis curved surface. A competitor’s machine failed due to thermal drift after 30 minutes. Mori’s system maintained tolerance for 8 hours straight. That’s why we use it for critical prototypes.”

📌 Final Recommendation for Prototyping

Need a specific part analyzed? Share your CAD/drawing, and I’ll detail exact machine setup parameters for your material/tolerance requirements. 🛠️

From CAD to Part: The Process

mori seiki cnc machine

Honyo Prototype – Mori Seiki CNC Job Flow
(standard 3-axis / 5-axis NHX, NVX, NLX cells)

  1. Upload CAD
    • Portal accepts any format: STEP, IGES, Parasolid, SolidWorks, Creo, NX, CATIA, STL.
    • Geometry engine auto-checks for sealed solids, duplicate faces, zero-thickness, non-manifold edges.
    • Customer picks “Mori Seiki CNC” process → system routes the file to the Okuma/Mori cell queue.

  2. AI Quote (≤5 min)
    • Feature-based AI extracts pockets, holes, chamfers, sculpted surfaces, deep cavities, thin walls.
    • Mori-specific tables: NHX 4000 4-axis pallet pool, NVX 5080 3-axis, NLX 2500 2-axis lathe w/ Y-axis.
    • Automatic tool-path simulation with Tool Library 1,200 Sandvik/Kennametal cutters.
    • Cycle-time model uses actual Mori Fanuc/SmoothX feed-rate look-ahead data (±8 % verified accuracy).
    • Material pricing pulled from Honyo stock: 6061-T6, 7075-T6, 17-4 PH, 316L, Ti-6Al-4V, POM, PEEK.
    • AI adds deburr, thread insert, anodize Type II/III, chem-film, passivation, NDT, CMM report.
    • Customer sees slider for quantity (1–1 000) and lead-time (same-day to 10 days); price updates live.
    • One-click PO locks price, launches DFM.

  3. DFM (≤2 h)
    • Senior manufacturing engineer (that’s me) opens the Mori Seiki digital twin in VERICUT.
    • Checks: spindle power ≤80 % at max cut, tool length/diameter ratio ≤5:1 for steel, ≤8:1 for Al, collision at B/C limits on NHX 4000.
    • Decides 3-axis vs 5-axis; if under-cut >0.3 mm or draft angle <1° → 5-axis indexed.
    • Selects soft-jaw print in 6061 for lot ≥20; else Kurt vise + dovetail for quick change.
    • Adds micro-lift tab or Mitee-Bite fixture for 0.5 mm wall parts to avoid chatter.
    • Defines critical datums; CMM program written in PC-DMIS and attached to traveler.
    • Sends 3-page PDF + 360° GIF to customer for e-sign; no order released until DFM is approved.

  4. Production
    a. Prep
    – Bar-coded traveler auto-generates pick list; material cut on Amada band-saw with +1 mm oversize.
    – Setter pre-loads tools in Haimer shrink-fit holder; run-out ≤0.003 mm checked on Zoller.
    b. 1st Article
    – Machinist runs 1-piece; spindle load, surface finish, bore tolerance recorded.
    – CMM report (±0.01 mm general, ±0.002 mm for bearing bores) uploaded to customer portal.
    c. Lights-out batch
    – NHX 4000 pallet pool (14 pallets) runs overnight; tool-life monitor swaps insert at 80 % wear.
    – Mist collector and Renishaw spindle probe do in-process offsets every 3 parts.
    d. Post-process
    – Deburr under 10× magnification; glass-bead or tumble per print.
    – Anodize, chem-film, passivate, or Ni-Au plated in Honyo finishing cell; racking points preserved.
    e. QC
    – AQL 1.5 for lots ≥50; 100 % bore/air-gauge for press-fit holes.
    – CPK ≥1.33 on critical dims; data attached to digital traveler.

  5. Delivery
    • Parts ultrasonically cleaned, wrapped in anti-static VCI, boxed with silica gel.
    • 2D barcode on label links to full inspection report, material cert, RoHS/REACH, ITAR statement if required.
    • DHL/UPS/FedEx pre-8 a.m. or customer courier collect; same-day possible for Shenzhen area.
    • Portal auto-sends ASN + PDF certs; reorder button keeps same Mori Seiki program for 18 months.

That’s the entire Honyo Mori Seiki CNC pipeline—CAD to dock in as fast as 8 hours for simple aluminum brackets, 3–5 days for 5-axis titanium housings.

Start Your Project

mori seiki cnc machine

Unlock Precision Engineering with Mori Seiki CNC Solutions
Honyo Prototype leverages cutting-edge Mori Seiki CNC technology to deliver unmatched accuracy, reliability, and efficiency for aerospace, automotive, medical, and industrial applications. Backed by our state-of-the-art Shenzhen facility, we ensure seamless precision from prototyping to high-volume production.

Ready to elevate your manufacturing process?
📞 Contact Susan Leo today at [email protected] to discuss your project needs and receive a tailored solution.

Honyo Prototype – Where Innovation Meets Precision.

🚀 Rapid Prototyping Estimator