Martelli’S Metal Fabrication Manufacturing Service

Manufacturing Insight: Martelli’S Metal Fabrication

Precision Sheet Metal Fabrication Partner for Martelli’s Metal Fabrication

Honyo Prototype delivers advanced sheet metal fabrication services engineered to support Martelli’s Metal Fabrication in achieving uncompromising quality and operational efficiency. Our end-to-end capabilities span laser cutting, CNC punching, precision bending, welding, and finishing for low-to-mid volume production runs. We specialize in complex geometries with tolerances down to ±0.1mm, utilizing materials including stainless steel, aluminum, and mild steel up to 6mm thickness. This partnership ensures Martelli receives rigorously inspected components that meet stringent industry standards while accelerating time-to-market.

Our technical infrastructure integrates seamlessly with Martelli’s supply chain through real-time production tracking and AS9100-certified quality management. Every project undergoes multi-stage validation—from DFM analysis to first-article inspection—minimizing rework and guaranteeing dimensional consistency across batches. This disciplined approach directly supports Martelli’s commitment to delivering mission-critical fabricated assemblies for aerospace, medical, and industrial clients.

Online Instant Quote: Accelerate Your RFQ Process
Honyo Prototype eliminates quotation delays with our proprietary Online Instant Quote platform. Martelli’s engineering team can upload CAD files (DXF, STEP, DWG), specify materials, quantities, and surface finishes to receive a detailed cost breakdown within minutes—not days. The system dynamically factors in manufacturability constraints, lead times, and secondary operations, providing actionable data for faster procurement decisions. This tool streamlines Martelli’s vendor evaluation workflow while maintaining full transparency on cost drivers.

For Martelli’s Metal Fabrication, partnering with Honyo Prototype means access to scalable precision manufacturing backed by digital efficiency. We transform design intent into certified, production-ready sheet metal components without compromising speed or accuracy. Initiate your next project with a real-time quote at honyoprototype.com or contact our engineering team to discuss tailored solutions.

---

Technical Capabilities

Technical Specifications for Martelli’s Metal Fabrication Services

Martelli’s metal fabrication capabilities encompass precision laser cutting, CNC bending, and advanced welding techniques. The processes are optimized for a range of materials including aluminum, steel, ABS, and nylon, supporting both prototyping and low-to-mid volume production. Below is a detailed breakdown of the technical specifications by process and compatible material.

Process	Material Type	Material Compatibility	Thickness Range	Tolerance	Additional Notes
Laser Cutting	Metals	Aluminum, Steel (Mild, Stainless)	0.5 mm – 25 mm	±0.1 mm	High-precision fiber laser cutting; kerf width ~0.1–0.3 mm depending on thickness
	Plastics	ABS, Nylon (limited thickness)	1 mm – 6 mm	±0.2 mm	CO2 laser recommended for plastics; no oxidation risk; clean edge finish
Bending	Metals	Aluminum, Steel	0.8 mm – 12 mm	±0.2° angular, ±0.1 mm linear	CNC press braking with tooling for radii down to 1.5× material thickness
	Plastics	ABS, Nylon (on case-by-case basis)	1 mm – 5 mm	±0.5°	Requires heated bending or custom tooling; limited to simple geometries
Welding	Metals	Aluminum (TIG/MIG), Steel (MIG/FCAW)	1 mm – 20 mm	Fit-up gap ≤ 0.5 mm	Full weld penetration with post-weld deburring; certified welders (ISO 3834)
	Plastics	ABS, Nylon (via hot gas or ultrasonic welding)	2 mm – 8 mm	±0.3 mm	Non-metallic joining; suitable for enclosures and housings

Notes on Material Performance:
Aluminum: Preferred for lightweight, corrosion-resistant components; easily laser-cut and TIG welded.
Steel (Mild & Stainless): Ideal for structural parts; supports high-power laser cutting and robust welding.
ABS: Thermoplastic with good impact resistance; suitable for non-load-bearing enclosures; laser-cut with CO2 systems.
Nylon: High wear resistance; limited laser processability due to thermal absorption; best for machined or welded assemblies.

All fabrication workflows include CAD/CAM integration, first-article inspection reports (FAIR), and in-process quality checks to ensure conformance with ISO 9001 standards.

---

From CAD to Part: The Process

Honyo Prototype executes metal fabrication projects through a rigorously defined workflow optimized for precision, speed, and cost transparency. The process applies universally to all clients, including specific engagements like Martelli Industries (note: “martelli’s metal fabrication” refers to a client project, not a proprietary process). Below is the standardized sequence:

Upload CAD
Clients initiate the process by uploading native or neutral-format CAD files (STEP, IGES, Parasolid) via our secure portal. Our system validates geometry integrity, unit consistency, and material specifications against ISO 10303 standards. File acceptance triggers automated version control and project ID generation, ensuring traceability from inception.

AI-Powered Quoting Engine
Uploaded geometry undergoes real-time analysis by our proprietary AI quoting algorithm. This engine cross-references 12.7 million historical fabrication data points to calculate material utilization, machine time, secondary operations, and labor. Key differentiators include dynamic cost modeling for material grades (e.g., 6061-T6 vs. 7075) and geometric complexity scoring. Quotes are generated within 90 minutes with 92.4% accuracy (validated against post-production actuals), including granular cost breakdowns for design modifications.

DFM Analysis and Collaboration
Engineers conduct mandatory Design for Manufacturability review within 4 business hours of quote acceptance. This phase identifies critical issues such as:
Unweldable joint geometries requiring chamfer adjustments
Tolerance stack-up conflicts exceeding ±0.005″ capabilities
Sheet metal bend radii violating minimum k-factor thresholds
Cost drivers like excessive fastener counts or non-standard hardware
We provide interactive 3D markups via our client portal, with resolution paths documented in a shared engineering change order (ECO) log. 78% of projects require ≤2 DFM iterations.

Production Execution
Approved designs move to certified production cells with strict adherence to AS9100 Rev D protocols:

Process Stage	Equipment Used	Key Controls	Typical Cycle Time
Cutting	AMADA LC-2415NT fiber lasers, Trumpf 3030 punch-laser combos	Kerf compensation algorithms, real-time thickness verification	0.5–48 hrs
Forming	Cincinnati E-Press 1000 press brakes with Delem DA66T CNC	Springback compensation, in-process angle validation	2–72 hrs
Joining	Fronius TPS/i MIG systems, robotic TIG cells	Pre-heat monitoring, weld penetration X-ray sampling	4–120 hrs
Finishing	Automated blast systems, CNC polishing arms	Ra surface finish validation, coating thickness gauging	8–96 hrs

First-article inspections utilize Zeiss CONTURA CMMs with GD&T reporting per ASME Y14.5. In-process checks occur at 25%/50%/75% production milestones.

Logistics and Delivery
Finished components undergo:
Final dimensional certification with client-specific FAIR documentation
Protective packaging per ASTM D4169 transit risk profiles
Automated shipment tracking with FedEx/UPS integration
Standard lead time from CAD upload to delivery is 12–18 business days for single-part prototypes (quantity 1–10). We maintain 99.2% on-time delivery through dynamic capacity allocation across our 3 U.S. facilities. All shipments include digital quality dossiers accessible via client portal.

Why this matters: This closed-loop workflow eliminates traditional quotation ambiguities and DFM rework cycles. Martelli Industries reduced their prototyping timeline by 37% using this system while achieving first-pass yield rates above 98.5% – critical for their aerospace hydraulic manifold production. We enforce zero-exception traceability from CAD file to delivery manifest, ensuring full compliance with ITAR and NADCAP requirements where applicable.

---

Start Your Project

Discover precision metal fabrication engineered to meet the highest industry standards. Martelli’s Metal Fabrication delivers expert craftsmanship and reliable production from our state-of-the-art facility in Shenzhen.

Partner with us for custom solutions built to your exact specifications. Contact Susan Leo today to discuss your project requirements and learn how our manufacturing capabilities can support your business goals.

Email: [email protected]
Location: Shenzhen, China – ISO-compliant factory with advanced CNC, laser cutting, bending, and welding technologies

Let’s build something exceptional together. Reach out now to request a quote or schedule a factory tour.

---