Jarvis Customs Manufacturing Service

Manufacturing Insight: Jarvis Customs

Precision CNC Manufacturing for Jarvis Customs

When complex prototypes or low-volume production components demand micron-level accuracy and rapid turnaround, Jarvis Customs requires manufacturing partners who prioritize engineering integrity without compromising speed. At Honyo Prototype, our CNC machining services deliver rigorously controlled metal and polymer fabrication for mission-critical applications across aerospace, medical, and industrial sectors. Leveraging advanced 3-, 4-, and 5-axis milling and turning centers, we consistently achieve tolerances down to ±0.0002 inches while maintaining full material traceability and AS9100-compliant process documentation.

Our commitment to accelerating your development cycle is reinforced by the Online Instant Quote platform. Upload your STEP or IGES file, specify materials and quantities, and receive a detailed technical assessment with pricing and lead time within minutes—not days. This eliminates traditional quoting bottlenecks, enabling Jarvis Customs to iterate designs faster and transition seamlessly from CAD to certified hardware.

As engineers, we understand that precision isn’t optional; it’s the foundation of functional reliability. Partner with Honyo to transform your most demanding custom part requirements into reality with zero compromises on quality or schedule.

---

Technical Capabilities

Technical Specifications for Jarvis Customs – Precision Machining Services

Jarvis Customs specializes in high-precision CNC machining with advanced capabilities in 3, 4, and 5-axis milling as well as CNC turning. The company is engineered to support demanding applications requiring tight tolerances, complex geometries, and high repeatability. Below are the detailed technical specifications for their core machining services.

Parameter	Specification Details
Machining Capabilities	3-Axis, 4-Axis, and 5-Axis CNC Milling; CNC Turning (including live tooling)
Positioning Accuracy	±0.005 mm (0.0002″)
Repeatability	±0.002 mm (0.00008″)
Standard Tolerances	±0.025 mm (0.001″) – Typical; Tight tolerance down to ±0.005 mm (0.0002″) achievable
Surface Finish (Milling)	As-machined: 1.6–3.2 μm Ra; Optional polishing or grinding to <0.8 μm Ra
Work Envelope (Max)	Milling: 1000 x 600 x 500 mm (X-Y-Z); Turning: Ø300 mm x 500 mm length
Spindle Speed (Milling)	Up to 24,000 RPM (high-speed spindles for aluminum and plastics)
Spindle Speed (Turning)	Up to 6,000 RPM with sub-spindle and live tooling support
Tool Changer Capacity	24–30 tools (depending on machine model)
Control System	Fanuc, Siemens, or Heidenhain CNC controls
Materials Supported	Aluminum (6061, 7075, 2024), Steel (1018, 4140, 17-4PH, Stainless 303/316), ABS, Nylon (6 & 66), PEEK, Delrin
Coolant Systems	High-pressure through-spindle coolant; Mist collection; Dry machining options
In-Process Inspection	On-machine probing (Renishaw) for automated setup and dimensional verification
Post-Processing Options	Deburring, anodizing (Type II & III), passivation, bead blasting, precision cleaning

Material-Specific Notes:

Aluminum alloys are processed using high-speed machining protocols to maintain edge integrity and surface quality, particularly for aerospace and prototyping applications. Steel components, including hardened and stainless grades, are machined with optimized toolpaths and rigid fixturing to maintain dimensional stability under high cutting forces. ABS and engineered thermoplastics like Nylon are handled with precision tooling and controlled feeds/speeds to prevent melting or deformation, ensuring consistent results in functional prototypes and low-volume production parts.

Jarvis Customs maintains strict process controls and calibration schedules to ensure adherence to tight tolerance requirements across all material types and part complexities.

---

From CAD to Part: The Process

Honyo Prototype’s Jarvis Customs is our proprietary digital manufacturing platform designed for rapid, transparent, and technically optimized low-volume production of custom parts. The process integrates artificial intelligence with deep manufacturing expertise to eliminate traditional quoting bottlenecks while ensuring design feasibility. Below is a detailed explanation of each phase:

Upload CAD
Clients initiate the process by uploading native or neutral CAD files (STEP, IGES, Parasolid, SLDPRT, IPT, etc.) directly to the secure Jarvis portal. The system validates file integrity and extracts critical geometric data, material specifications, and requested quantities. All data transmission and storage comply with ISO 27001 security protocols, ensuring intellectual property protection from the first interaction.

AI Quote
Jarvis leverages a trained machine learning engine cross-referencing Honyo’s 15+ years of production cost data, real-time machine availability, material pricing, and geometric complexity analysis. Within minutes, the system generates a technically grounded quote including:
Precise piece-part pricing with breakout of machining, finishing, and inspection costs
Preliminary lead time based on current shop floor load and process sequencing
Early-stage manufacturability alerts (e.g., “Wall thickness below recommended 0.5mm for aluminum”)
Unlike generic quoting bots, Jarvis flags only geometric or process constraints requiring human review, avoiding false positives that plague less sophisticated systems.

DFM
This phase activates Honyo’s engineering expertise. When the AI identifies non-trivial manufacturability concerns, a dedicated manufacturing engineer performs a formal Design for Manufacturability review. The engineer collaborates directly with the client via the portal to:
Propose specific, actionable design modifications (e.g., “Add 2° draft to cavity for mold release”)
Validate critical tolerances against process capabilities (e.g., “±0.005″ achievable via milling but not casting”)
Optimize material selection for cost/performance balance
DFM feedback is delivered within 24 business hours with clear technical rationale. The table below illustrates typical DFM interventions:

Original Design Issue	Honyo Engineering Recommendation	Technical Justification
Internal radius < 0.02″ in 6061-T6 aluminum part	Increase radius to 0.03″ minimum	Prevents tool deflection during CNC milling; maintains surface finish
Unspecified surface roughness on sealing surface	Specify Ra 32 μin per ASME B46.1	Ensures O-ring compression integrity; avoids leakage in hydraulic assembly
Non-uniform wall thickness (0.08″ to 0.25″)	Redesign to maintain ±15% thickness variation	Eliminates sink marks in injection molded polycarbonate housing

Production
Upon client approval of the quote and DFM inputs, parts move to Honyo’s integrated manufacturing facility. Our shop floor control system dynamically schedules work across 42 CNC machining centers (3-axis to 5-axis), 18 industrial 3D printers (SLA, SLS, MJF), and secondary operation cells. Real-time production tracking provides clients with:
Hourly progress updates via the Jarvis dashboard
In-process inspection reports at critical stages (e.g., first-article CMM data)
Material certification and process validation documentation
All production adheres to AS9100 and ISO 9001 quality management systems, with statistical process control on high-tolerance features.

Delivery
Finished parts undergo final QA verification against the original CAD model and client specifications. Honyo coordinates global logistics with DHL and FedEx, providing:
Consolidated shipment documentation (including customs forms for international deliveries)
Real-time GPS tracking with ETAs updated every 2 hours
Packaging engineered for part protection during transit (validated via ISTA 3A testing)
Typical delivery timelines range from 5 business days for simple machined components to 12 days for complex assemblies with finishing, consistently meeting the lead time established during quoting. Post-delivery, clients receive a production closeout report detailing actual cycle times, quality metrics, and opportunities for future design optimization.

This closed-loop process reduces traditional prototype lead times by 65% while ensuring technical rigor through the strategic integration of AI efficiency and human engineering judgment. Jarvis Customs transforms custom manufacturing from a transactional cost center into a collaborative engineering partnership.

---

Start Your Project

Interested in learning more about Jarvis Customs? Contact Susan Leo directly at [email protected] to discuss your manufacturing needs. Our dedicated factory in Shenzhen ensures precision, scalability, and fast turnaround for custom projects. Reach out today to streamline your prototyping and production process.

---