Cnc G Manufacturing Service

Manufacturing Insight: Cnc G

Honyo Prototype delivers advanced CNC machining services engineered for precision-critical applications across aerospace, medical, and industrial sectors. Our facility integrates state-of-the-art 3-axis and 5-axis milling centers with rigorous quality control protocols to produce complex geometries within tight tolerances of ±0.005mm. We specialize in rapid prototyping and low-volume production using engineering-grade materials including aluminum alloys, titanium, stainless steel, and high-performance polymers, ensuring components meet exact functional and regulatory requirements.

Technical Capabilities
Our end-to-end process leverages HAAS and DMG MORI equipment paired with automated tooling systems to minimize lead times without compromising repeatability. Every component undergoes in-process CMM verification and final inspection against AS9100 and ISO 9001 standards, providing traceable documentation for critical applications. Material certifications and first-article inspection reports are standard, supporting seamless integration into your supply chain.

Streamlined Procurement
Accelerate your development cycle with Honyo’s Online Instant Quote platform, which provides real-time pricing and manufacturability feedback within minutes of uploading CAD files. This tool eliminates traditional quotation delays by applying our engineering team’s DFM expertise algorithmically, allowing you to iterate designs and validate costs before formal RFQ submission. For urgent projects requiring sub-72-hour turnaround, our dedicated prototyping cell maintains priority scheduling without surcharges.

Partner with Honyo to transform conceptual designs into precision-engineered realities through a blend of technical mastery and digital procurement efficiency. Our commitment to dimensional accuracy and on-time delivery ensures your prototyping milestones are consistently achieved.

---

Technical Capabilities

CNC G Technical Specifications

The CNC G series is engineered for high-precision machining across complex geometries, supporting 3-axis, 4-axis, and 5-axis simultaneous milling operations as well as multi-axis turning. Designed for tight tolerance applications, it delivers repeatable accuracy and superior surface finish in both prototyping and low-volume production environments. The machine is optimized for a wide range of materials including aluminum, steel, ABS, and nylon, making it ideal for aerospace, medical, and industrial manufacturing sectors.

Parameter	Specification
Machining Capabilities	3-axis, 4-axis, and 5-axis simultaneous milling; multi-axis turning (Y-axis and live tooling support)
Positioning Accuracy	±0.005 mm
Repeatability	±0.002 mm
Tight Tolerance Capability	Achieves tolerances down to ±0.010 mm (±0.0004″) with process control
Spindle Speed	Up to 24,000 RPM (with HSK-E40 or CAT-40 interface)
Spindle Power	22 kW (30 HP)
Axis Travel (X/Y/Z)	760 / 460 / 500 mm (standard configuration)
Rotary Axis (4th/5th)	±360° indexing (A and B axes), ±0.001° angular resolution
Control System	Fanuc 31i-B5 or Siemens SINUMERIK 840D sl, with 5-axis RTCP/RTC validation
Tool Magazine Capacity	30–60 tools (automatic tool changer, ATC)
Tool-to-Tool Change Time	< 2.5 seconds
Coolant System	High-pressure through-spindle coolant (up to 70 bar) for deep cavity and hard material machining
Materials Supported	Aluminum (6061, 7075), Steel (1018, 4140, stainless), ABS, Nylon (PA6, PA66)
Surface Finish	Ra < 0.8 µm achievable with fine milling passes
Work Envelope Flexibility	Pallet system compatible (150–500 mm pallets) for automated unattended operation
Probing System	Integrated touch probe for in-process inspection and tool length measurement
Environmental Requirements	Stable ambient temperature (18–22°C), humidity control recommended for micron-level tolerances

The CNC G maintains thermal stability through symmetrical machine structure, linear guideways with preload compensation, and optional thermal displacement compensation system. It supports ISO 52901-1 standards for 5-axis testing and is capable of machining high-aspect-ratio features and deep cavities with minimal deflection. Material-specific tooling strategies and adaptive machining cycles are pre-programmed to ensure optimal performance across aluminum (high-speed machining), steel (high-torque cutting), and engineering plastics like ABS and nylon (chip evacuation and melt control).

---

From CAD to Part: The Process

Honyo Prototype employs a streamlined, technology-driven workflow for CNC machining services designed to accelerate time-to-part while ensuring manufacturability and quality. Our integrated process eliminates traditional bottlenecks through automation and engineering collaboration.

CAD Upload and Validation
Clients initiate the process by uploading native or neutral CAD files (STEP, IGES, Parasolid, SLDPRT, IPT) via our secure customer portal. Automated validation checks confirm geometric integrity, unit consistency, and file completeness. Invalid submissions trigger immediate notifications with specific error diagnostics, reducing iterative communication delays. This stage ensures the digital model accurately represents the intended physical part before resource allocation.

AI-Powered Quoting Engine
Validated CAD data feeds directly into our proprietary AI quoting system. This engine analyzes over 200 geometric and material parameters—including feature complexity, tolerance density, aspect ratios, and stock utilization—to generate instant, highly accurate cost and lead time estimates. Unlike rule-based systems, our AI correlates historical production data from 50,000+ completed CNC projects to predict machining hours, material waste, and secondary operation needs. Quotes include granular cost breakdowns and are typically available within 90 seconds, with engineer validation for highly complex geometries exceeding 5-axis capabilities.

Engineer-Led DFM Collaboration
All quotes undergo mandatory Design for Manufacturability review by our ASME-certified manufacturing engineers. Using specialized simulation software (Mastercam Simulator, NCSIMUL), we identify potential issues such as:
Thin wall deflection during milling
Suboptimal tool access requiring 5-axis repositioning
Tolerance stack-up risks in multi-feature components
Material-specific chip evacuation challenges
Clients receive a collaborative DFM report within 4 business hours, highlighting actionable recommendations with annotated visuals. This phase reduces average production revisions by 73% compared to industry benchmarks through proactive engineering dialogue.

Precision Production Execution
Approved designs move to our climate-controlled production floor housing 47 CNC machines (DMG MORI, Haas, Makino). Key production parameters are maintained per the following standards:

Parameter	CNC Milling Capability	CNC Turning Capability	Notes
Max Work Envelope	1200 x 600 x 500 mm	Ø420 x 1000 mm	5-axis palletized systems
Positional Accuracy	±0.005 mm	±0.003 mm	Verified per ISO 230-2
Surface Finish	Ra 0.4 μm (as-machined)	Ra 0.8 μm (as-machined)	Achievable per material spec
Material Range	Metals, Plastics, Composites	Metals, Plastics	Includes Inconel, PEEK, CFRP

All runs implement in-process inspection via Renishaw probes with real-time SPC data logging. Critical features undergo first-article inspection (FAI) per AS9102 standards, with full CMM reports available upon request.

Certified Delivery and Traceability
Completed parts undergo final cleaning, deburring verification, and protective packaging per client specifications. Every shipment includes:
Material certification with mill test reports
Dimensional conformance documentation
Process validation records (machine logs, tooling IDs)
ISO 9001:2015-compliant Certificate of Conformance
Global logistics partners provide temperature-controlled options for sensitive materials, with real-time shipment tracking integrated into the client portal. Typical delivery turnaround from CAD upload to doorstep is 7-12 business days for standard prototypes, with expedited 72-hour options for qualified geometries. This closed-loop system ensures full traceability from digital design to certified physical part.

---

Start Your Project

Looking for precision CNC machining services? Contact Susan Leo at [email protected] to discuss your project requirements. Honyo Prototype operates a state-of-the-art manufacturing facility in Shenzhen, China, specializing in high-quality CNC machining for rapid prototyping and low-volume production.

We deliver tight-tolerance, repeatable results across a wide range of materials and complex geometries. Our Shenzhen factory is equipped with advanced CNC centers and staffed by experienced engineers ready to support your development timeline.

For fast turnaround and professional service, reach out today. Let Honyo Prototype be your trusted partner in precision manufacturing.

Contact:
Susan Leo
Email: [email protected]
Factory Location: Shenzhen, China

---